Top Load Case Packer - Case Loading Sealing in a Single Units
At iRobolution, we offer multifunction top load case packers that provide the best speed/footprint/packaging size combination on the market. They have a modular mechanical and control system architecture and can handle a variety of products using sequential (stop & go) or continuous technology.
These case packers include a compact and positive vertical case-forming system with a total of 16 servomotors, 6 for forming and 3 for sealing. Top flaps are sealed with glue or adhesive tape, and the case is guaranteed to be square. For human interventions, they include a cantilever frame that allows walk-in access to the machine’s heart.
These case packers include a compact and positive vertical case-forming system with a total of 16 servomotors, 6 for forming and 3 for sealing. Top flaps are sealed with glue or adhesive tape, and the case is guaranteed to be square. For human interventions, they include a cantilever frame that allows walk-in access to the machine’s heart.
As one of the trusted Top Load Case Packer Manufacturers in India, we offer products with smooth and accurate handling. Quality assurance is achieved through optimal integration with line management and serialization systems. Our case packers allow you to easily design the right packaging line.
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Various Features Of Top
Load Case Packer
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Top Load Case Packers
Our top load case packers are ideal for a wide variety of items and cases. Format changes do not need the use of any tools. These case packers may be customized to meet your specific production rates, product kinds, case types, and storage requirements. Machines can be linked to upstream and downstream existing equipment. Our technical staff is sensitive to your projects and will always suggest the finest design to fulfill your requirements and limits. If you are looking for trusted Top Load Case Packer Suppliers in India, contact us now.
Robotic Case Packer
// Details
Food, Pharma, Dairy and FMCG products, Line speed up to 200BPM
iRobolution delivers Robotic Case Packer for complete box filling and packaging of goods by with and without robot. Robotizing production/manufacturing lines will not only be fast and efficient system but a blazing piece of technology which is modular directly proportional to the space.
Robots can pick single or multiple items to pack single or multiple cases per cycle. Easy change end of arm tooling can prepare the same robot to handle products of varying sizes or shapes. iRobolution designs robotic case packers that enable manufacturers to reduce labor and safety costs while increasing throughput, reliability, and accuracy of orders.
Robotic Case Packer Works
Value Addition
iR-RCP includes
Application
(iR-GCP)
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Gantry Top-case packer (iR-GCP)
iR-GCP is E-axis driven system that can be 3-axis, 2-axis or 1-axis.
The system will be selected based on cycle time and product size variation on the same machine.
iR-GCP is good for single products and simplified product shapes case packing, low complexity can improve production efficiency and reduce breakdown.
- Rotation pick and place unit
- Movement by servomotor-gear box with brake
- Vacuum head with pads
- Vacuum generator unit with vacuum indicator
1x Inlet conveyor meeting the following specifications:
- Conveyor frame from INOX sheet
- Design for easy washout and drain
- Conveyor length: 4m (Indicative)
- Conveyor width: 500mm
- SEW electric motor and gearbox unit
- INTRALOX plastic modular conveyor belt S1800
- Wear strips by PEHD 1000 material for high wear resistance
- 1x Pneumatic stop at the conveyor end
- 1x Inlet adjustable tunnel for receiving bottles by INOX guides
- 4-line tunnel with adjustable INOX guides
- Set of pneumatic stop for grouping
- A pair of moving guides by HIWIN
- X-Y axis by SERVO units as follows:
- X Axis length: 500mm
- Y Axis length: 250mm
- EGC-80 FESTO linear units
- Photosensors for bottle detection
- Anodized aluminum plates for 15mm thickness
- 2x Pairs of INOX chain with special ACETAL attachments
- Chain moved by 2 servo motors with proportional power and reduction, working as master-slave for automatic width adjustment of chains according to box width
- Easy length adjustment by trapezoid screw with position indicator
- Minimum box dimension: Min 200x150x40mm (Μ x Π x Υ)
- Maximum box dimension: Max 450x325x250mm (Μ x Π x Υ)
- Handles open tray
- Handles wrap-around carton (as in photo)
- Buffer of 150 flat trays
- Incremental conveyor for continuous buffer feeding
- Conveyor movement by pneumatic actuator
- Bottom adjustable unit by pair of Hiwin guides and trapezoid screw with position indicator
- Top adjustable holder unit by trapezoid screw and position indicator
- Buffer low-level photocell
Carton pick and place system, with the following specifications:
2-axis pusher, meeting the following specifications
Pair of pneumatic carton guides, meeting the following specifications:
Hot melt unit by Nordson problue, meeting the following specifications
Top side wrap around closing unit,
meeting the following specifications
Pair of exit side belts,
meeting the following specifications
- Belt conveyor length: 600mm
- Width conveyor: 80mm
- AC motor-gearbox unit driven my inverter
Applications
General Specifications
(iR-RCP)
Robotic Top Case Packer
(iR-iNovateRCP)
iRobolution Automation delivers Robotic Case Packer (iR-iNovateRCP) for complete box filling and packaging of goods by robot. Robotizing production/manufacturing lines will not only be fast and efficient system but a blazing piece of technology which is modular directly proportional to the space.
iR-iNovateRCP is enabled of handling multiple SKUs on the same line. According to the client’s requirements iR-iNovateRCP can cater more than one line of cartons/cases and goods considering the achievable cycle time.
Value Addition:
iR-iNovateRCP includes
Small Payload Robotic Carton Packer (Up to 5 Kg)
Applicable Industries
iR-iNovateSRCP
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Technical Specifications Of iR-iNovateSRCP
| Products | Bottles, Soaps, mono cartons |
|---|---|
| Handling weight capacity | Up to 5Kg |
| Line speed (pick and place time) | 10-15 picks/min (60BPM to 100BPM) |
| Packet Orientation on conveyor | Horizontal |
| Packing orientation of product in carton | Horizontal |
| Carton size (L X W X H) mm | 250mm x 200mm x 200mm 400mm x 300mm x 300mm |
| Power supply | 415V, 3-phase, 50Hz |
| Power | 7KW |
| Air Pressure | 6-8 Bar |
Medium Payload Robotic Carton Packer (Up to 12 Kg)
Applicable Industries Of iR-iNovateSRCP
iR-iNovateMRCP
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Technical Specifications Of iR-iNovateMRCP
| Products | Bottles, Soaps, mono cartons |
|---|---|
| Handling weight capacity | Up to 12Kg |
| Line speed (pick and place time) | 10-15 picks/min (120BPM to 200BPM) |
| Packet Orientation on conveyor | Horizontal |
| Packing orientation of product in carton | Horizontal |
| Carton size (L X W X H) mm | 250mm x 200mm x 200mm 600mm x 600mm x 400mm |
| Power supply | 415V, 3-phase, 50Hz |
| Power | 10KW |
| Air Pressure | 6-8 Bar |
Heavy Payload Robotic Carton Packer (25 to 40 Kg)
Applicable Industries Of iR-iNovateMRCP
iR-iNovateHRCP
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Technical Specifications Of iR-iNovateHRCP
| Products | Bottles, Soaps |
|---|---|
| Handling weight capacity | Up to 25Kg to 40Kg |
| Line speed (pick and place time) | 10-12 picks/min (200BPM to 400BPM) |
| Packet Orientation on conveyor | Horizontal |
| Packing orientation of product in carton | Horizontal |
| Carton size (L X W X H) mm | 250mm x 200mm x 200mm 600mm x 600mm x 400mm |
| Power supply | 415V, 3-phase, 50Hz |
| Power | 15KW |
| Air Pressure | 6-8 Bar |