Enhance Your Productivity With Robotic Palletizer
Palletizer machines have become crucial in automation, replacing human error and reducing injuries in manufacturing by enhancing efficiency and speed. Automatic Robotic Palletizers can operate in environments that are hazardous to workers. Rather than hiring additional laborers, many companies have integrated these palletizers into their operations to complete tasks more quickly, effectively, and safely.
At iRobolution, we offer automated palletizing solutions: both robotic and conventional. Robotic palletizing systems are gaining popularity and becoming more cost-effective, while traditional palletizers, including bag, case, and gantry crane palletizers, remain widely used. We design and build the advanced robotic palletizing system (iR-iNovatRPa) that streamlines your end-of-line operations. The iR-iNovatRPa is a fully integrated, state-of-the-art solution that can handle multiple production lines. Engineered by top Robotic Palletizer Manufacturers in India, this product effortlessly handles a wide range of products, from 20L water jars and drums (up to 200kg) to CLDs, shrink-wrapped bottles, crates, and bags. Its innovative design allows for palletizing and organizing products according to your required matrix formation.
Features Of Robotic Palletizer
Flexible Configuration
- Can handle various box sizes and weights with easy reprogramming.
Energy Efficient
- Designed for low power consumption without compromising performance.
Easy Integration
- Compatible with existing conveyor and palletizing systems.
Advanced Vision System
- Integrated cameras and sensors for precise placement and orientation detection.
Robust Construction
- Durable components to withstand harsh industrial environments.
High-Speed Operation
- Optimized for maximum efficiency and throughput.
Customizable Grippers
- Different types of grippers available for handling various materials and box types.
User-Friendly Interface
- Intuitive HMI for easy setup, monitoring, and troubleshooting.
Automated Changeover
- Quick and easy switch between different pallet patterns and box configurations.
Remote Monitoring and Diagnostics
- Access system performance and troubleshoot issues remotely.
Various Key Features
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Custom-built robot grippers with iGrip technology
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A touch panel-based operating system.
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Remote support module for global connectivity and assistance.
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Automatic pallet feeding system
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Integrated pallet-feeding conveyors
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Incorporates guarding, doors with interlocks
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CE/UL compliance for enhanced safety
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Ethernet Connectivity
Various Applications
Warehouse and distribution centers
Food and beverage industry
Pharmaceutical industry
Consumer goods manufacturing
Automotive industry
Electronics manufacturing
Top Manufacturing Brands of Robotic Palletizers
This fully automatic palletizer operates without the need for constant human intervention, aside from the initial setup of pallets and the removal of completed stacks. In this way, you can reduce the risk of worker injuries and fatigue by automating hazardous manual palletizing tasks.
The iR-iNovatRPa seamlessly integrates with ASRS, AGV/AMR solutions, and various digital platforms for real-time data reporting and analysis, making it a true Industry 4.0 and IIoT-ready solution. Its robust design requires minimal maintenance compared to traditional gantry systems. The iGrip and system gripper design offers unmatched flexibility to adapt to various product sizes and palletizing requirements. We take pride in being one of the most reliable Robotic Palletizer Suppliers in India. Our advanced manufacturing processes and cutting-edge technology ensure that each palletizer is built to the highest standards. Our state-of-the-art infrastructure supports efficient production and rigorous testing to guarantee product quality. With a commitment to on-time delivery and customer satisfaction, we stand out as the premier choice for your robotic palletizing solutions. Whether you need a robotic case palletizer or a robotic bag palletizer, we can design it for you tailored to your exact specifications.
Technical Specifications
20+
Experience
| Specification | Details |
|---|---|
| Payload Capacity | Up to 120 kg per robot arm |
| Speed | Up to 15 cycles per minute |
| Reach | Up to 3 meters (depending on model) |
| Gripper Type | Customizable based on box size and material (vacuum, mechanical, or magnetic) |
| Power Supply | 220-480V, 50/60Hz |
| Control System | PLC-based with touch screen HMI |
| Accuracy | ± 0.1 mm repeatability |
| Safety Features | Integrated safety light curtains, emergency stop buttons, and safety-rated software |
| Connectivity | Ethernet, USB, and optional wireless communication |
| Operating Environment | Temperature range 0-40°C, humidity 20-85% non-condensing |
| Software | User-friendly programming interface, compatible with major industrial protocols (e.g., OPC UA, Modbus) |
| Footprint | Compact design to fit into existing production lines |
Various Applications
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Carton Palletizing
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Bag Palletizing
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Crate Palletizing
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Drum palletizing
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Bottles Palletizing
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Shrink Packs palletizing
Benefits Of Robotic Palletizer
Increased Productivity
- Higher throughput and efficiency compared to manual palletizing.
Reduced Labor Costs
- Minimizes the need for manual labor, reducing operational costs.
Scalability
- Easily scalable to accommodate future production increases or changes.
Consistent Quality
- Ensures uniform and precise palletizing, reducing errors and product damage.
Space-Saving Design
- Compact footprint saves valuable floor space in production areas.
Enhanced Flexibility
- Quickly adapts to different box sizes, weights, and pallet patterns.
Improved Safety
- Reduces the risk of workplace injuries associated with manual palletizing tasks.
Lower Maintenance
- Designed for low maintenance with durable components and easy access for repairs.
Energy Savings
- Efficient operation reduces energy consumption and operational costs.
Better Inventory Management
- Precise palletizing improves inventory tracking and storage efficiency.